Manufacturing Background

Our Manufacturing Process

From raw materials to finished granules, discover how we maintain uncompromising quality at every step.

01

Eco-Friendly Material Sourcing

We carefully source clean, high-grade recyclable PVC scraps and materials from reliable domestic suppliers. Every incoming batch is rigorously graded, inspected, and thoroughly cleaned of any foreign materials.

Eco-Friendly Material Sourcing
02

Precise Recipe Compounding

Our expert compounders carefully weigh plasticizers, fillers, and stabilizers with high-precision instruments to match precise customer specifications before blending them to ensure a highly homogenous dry mix.

Precise Recipe Compounding
03

Single-Screw Extrusion

The dry mix is fed into custom-engineered single-screw extruders. The material is carefully melted and homogenized under strictly monitored temperature profiles to ensure uniform density and compounding.

Single-Screw Extrusion
04

Granulation & Cooling

The molten polymer is extruded through a die head, cut into uniform granules, and immediately cooled using air or water cooling systems depending on the compound type.

Granulation & Cooling
05

Delivery & Performance Validation

We validate compounding quality and physical parameters. Every batch is subjected to strict processing trials directly at client sites or partner facilities to ensure flawless real-world extrusion.

Delivery & Performance Validation
06

Careful Packaging & Dispatch

Compounded granules are carefully inspected, precisely measured and weighed, and packed into moisture-proof woven bags. They are securely dispatched via our domestic network for safe transit across all regions of India.

Careful Packaging & Dispatch